Industrial factory lighting

Factory & Industrial Warehouse Lighting

Design, Supply & Installation – Serving Norwich, Norfolk, UK

Warehouse LED Lighting

Modern LED factory lighting replaces energy-hungry metal-halide and fluorescents with precise high-bay, linear and task luminaires that lift visibility on lines, reduce downtime and cut energy by 60–70%. We design around your processes: machining, assembly, packing, using optics that put light where it’s needed and smart controls that dim empty zones without compromising safety or throughput.

Standards & Compliance (factory focus)

We design to BS EN 12464-1 with typical targets: 300 lux general manufacturing, 500–750 lux for fine assembly, and 750–1,000+ lux for inspection/QA. Glare is managed at UGR ≤ 22 (≤19 for precision tasks). Colour is CRI 80 as standard (optional CRI 90 for colour-critical work), 4000–5000K CCT. For harsher environments specify IP65/66 and IK08–IK10; food/clean areas can add shatter-safe and hygienic housings. We deliver photometric layouts, compliance docs and as-built packs.

UK compliance, lux levels & smart controls

LED warehouse lighting has to meet UK standards for safety and output. We design to BS EN 12464-1 and CIBSE/SLL guidance (e.g. LG1: Industrial), targeting 150–300 lux for bulk storage, 200–300 lux in racking aisles (with strong vertical illuminance for labels), and 300–500 lux for packing/inspection. Glare is controlled to UGR ≤ 22 with aisle-specific optics, while colour and clarity come from CRI 80 at 4000–5000 K. For efficiency, we specify DALI-2 or 0–10 V controls with PIR/microwave occupancy and daylight harvesting. We also deliver BS 5266 emergency lighting, signage and testing, plus photometric layouts, lux plots and an as-built handover pack, so you get consistent light, lower bills and minimal maintenance.

How many high-bays for a factory line?

Start with area × target lux ÷ lumens per fitting, then refine for mounting height, reflectance, and task planes (benches vs floor). Example: a 1,200 m² line at 500 lux with 30,000 lm fittings needs ~20–22 per 600 m² zone before optics/spacing adjustments. We model it with a lux plan to balance horizontal and vertical illuminance for signage and machine fronts.

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Mounting height, glare & optics (8–16 m guide)

At 8–10 m use 15–22k lm wide/medium beams; 10–12 m step to 22–30k lm; 12–16 m choose 30–40k lm with tighter beams or linear aisle optics between cranes/racking. Shield sources near operators, keep UGR in spec, and add PIR/microwave sensors with daylight harvesting. DALI-2/0–10 V grouping lets you dim non-production areas and run night set-backs for extra 10–30% savings.

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LED Factory & Industrial Benefits

Factory lighting is important across many industries, whether you’re in manufacturing, petrochemicals, automotive, or any business that needs a bright, well-lit floor. There are different options depending on your needs, like LED batten lights for an even, hassle-free light or more advanced setups, like motion-sensor lighting, which saves energy and targets specific areas.

Faster, safer workflows – Brighter high-bay LED with aisle optics improves line of sight for forklifts and pickers, lifting throughput and reducing near-misses.
Right lux where it matters – Designed to BS EN 12464-1, think 300–500 lux for production/packing and strong vertical illuminance for racking labels and machine fronts.
Lower energy bills (and clear payback) – Up to 60–70% savings vs metal-halide/fluorescent, plus PIR/microwave sensors and daylight harvesting for another 10–30%. We include an ROI/payback forecast.
Glare under control (UGR) – UGR ≤ 22 for general areas (≤19 for precision tasks) to curb glare, eye strain and complaints about “harsh LEDs”.
Built for tough environments – IP65/66 and IK08–IK10 options handle dust, moisture and knocks; drivers specified for heat, oils and long run times.
Better colour = better QC – CRI 80 as standard, CRI 90 where colour-critical checks are needed, reduces false rejects and missed defects.
Smart, zoneable controls – DALI-2 / 0–10 V grouping, scenes and schedules answer “Do I need sensors in aisles?” and “How to dim non-production zones?”
Fewer fittings, less maintenance – High-output LED high-bay (20–40k lm) cuts fixture count; L80 50,000h+ means fewer lift hires and stoppages.
Compliance made simple – BS 5266 emergency lighting design, testing and logbooks included, no scramble at audit time.
Future-ready & flexible – Swap optics, tweak lumen packages or add controls later as layouts change, answers “How many high-bays do I need?” and keeps you adaptable.

Why choose LED factory Lighting

Promoting Productivity & Safety

Improved Productivity

Good lighting helps workers see clearly, making tasks easier and faster, which boosts overall productivity.

Longer Lifespan

Industrial-grade lighting lasts longer than traditional bulbs, reducing the need for frequent replacements and lowering maintenance costs.

Compliance with Regulations

Adequate lighting ensures factories meet health and safety standards, avoiding fines and ensuring a safe working environment.

LED Warehouse Lighting; What to Choose & Why

Quick guide to the right luminaire for aisles, racking, packing and yards built around safety, compliance and savings.

Best-fit LED options for warehouses Designed to BS EN 12464-1 • UGR-managed • IP-rated

Type	Best For	Typical Energy Saving*	Glare / Optics	Notes & Benefits
UFO High-Bay LEDs IP65/66	Open areas, bulk storage (8–14 m)	up to 60–70% vs MH/fluorescent	UGR-managed reflectors • medium/wide beams	High output (20–40k lm), L80 50,000h+, low maintenance
Linear Aisle High-Bay Aisle Optics	Narrow racking aisles, label visibility	55–70%	Strong vertical lux • minimal spill between aisles	Improves barcode reads, clearer shelf faces
Vapour-Tight Battens IP65	Loading bays, workshops, damp areas	50–65%	Diffused lens • low glare	Sealed housing, quick-fit gear trays, easy clean
Floodlights / Poles Photocell/Timer	Yards, perimeter, loading aprons	60–75%	Asymmetric optics • glare control	Rugged brackets, wide mounting range
Emergency LED BS 5266	Escape routes, exits, open areas	up to 60% vs legacy	Uniform output • no glare spikes	Self-test options, logbooks, annual certification
Sensor-Integrated / Smart Controls DALI-2 / 0–10V	Variable occupancy/daylight areas	+10–30% extra via controls	Smooth dimming • no flicker	PIR/microwave, daylight harvesting, IoT dashboards
Cold-Store / Food-Grade Low-Temp	Chillers, freezers, hygiene areas	45–65%	Sealed optics • anti-corrosion	Performs at low temps, shatter-safe, easy-clean
Impact-Resistant IK08–IK10	Busy zones, low mounting heights	45–60%	Shielded optics • glare caps	Tough housings reduce damage & downtime

*Savings vs typical metal-halide/fluorescent systems. Actual results depend on hours, controls and site conditions.

Book Your Free Warehouse Survey Get a tailored lux plan, energy report and ROI forecast.

Factory & Industrial Lighting FAQs

From energy savings to UK compliance and retrofit planning, these quick FAQs cover the essentials of LED warehouse lighting. Learn how high-bay and aisle solutions cut costs, meet BS EN 12464-1 lux/glare targets and BS 5266 emergency standards, install with minimal disruption, and deliver long life with solid warranties; then book your free survey and tailored energy report.

What lux level do factories need?

Typical: 300 lux general, 500–750 lux fine assembly, 750–1,000+ lux inspection. We confirm with a task-based survey and provide a conforming lux plot.

Will installation stop production?

We phase by bay/line, work at height with scissor/boom lifts, and schedule weekend or night changeovers. Most sites stay operational with minimal downtime.

Can LEDs handle heat, dust or oils?

Yes! Spec IP65/66 sealed luminaires, high-temp drivers, and chemical-resistant housings where needed. We select optics and gaskets for your environment.

Do I need CRI 90?

Only for colour-critical work (paint, print, food QC). CRI 80 suits most manufacturing; we’ll mix CRI 90 in inspection zones to keep wattage and cost efficient.